If your facility uses industrial kilns, you know how essential kiln car blocks are to your operation. Unfortunately, they can suffer from a range of issues that impact their efficacy, especially if they are not well maintained. The good news is that over the years, we’ve learned some useful tips and tricks for avoiding issues with kiln car blocks, and we wanted to pass them on to our valued clients. Let’s explore three of the most common problems that kiln car blocks experience and how you can better avoid them.
- Premature Cracking & Wear – Regular exposure to extreme temperature cycling causes expansion and contraction in your kiln car blocks. While this kind of environment is expected in the industry, if the blocks expand and contract too rapidly, it can cause cracking and wear. To avoid this problem, choose blocks that contain materials that offer high thermal shock resistance. Regular inspections and replacing worn blocks in a timely manner will also help prolong their lifespan.
- Poor Heat Insulation – Kiln car blocks that don’t provide the level of insulation you require will reduce energy efficiency and increase operational costs, which no one wants. Opt for blocks that offer superior insulating properties from the start, which will significantly improve heat retention and reduce your energy consumption.
- Chemical Corrosion – If your operation exposes your kiln car blocks to corrosive gases or chemicals during the firing process, those substances are going to wear the blocks down over time. Select blocks that are resistant to chemical corrosion and be sure to regularly inspect them for signs of wear and replace deteriorated blocks in a timely manner.
Our team is happy to help you find the kiln car blocks that will work best for your specific needs. Reach out today to discuss how we can assist you!